With the advancement of technology, there is a lot of improvement in metal tools. When it comes to cutting saws, there is a lot of progress in this category. Nowadays, there are the best saws that are reliable for cutting different kinds of materials simultaneously. In the past, you have to pick other devices for different types of work. Today, we will primarily discuss the best saw for cutting aluminum extrusion.
Aluminum extrusion is a process of shaping aluminum material with different kinds of tools. In the aluminum extrusion, the material is forced through a die for the desired shape.
Here in our article, we compiled the 7 best saws that will make you cut aluminum cleanly and effectively. Let’s have a look at our best recommendations here.
List of Best Saw for cutting Aluminum Extrusion
| 1 | Best Price | Makita XSH03Z 18 LXT Lithium-ion brushless cordless circular saw |  | Check Amazon Price Check Walmart Price |
| 2 | Best Brand | Dewalt Sliding Compound miter saw, 12-inch |  | Check Amazon Price Check Walmart Price |
| 3 | Best Overall | Genesis GMS1015LC 15-Amp 10-Inch |  | Check Amazon Price Check Walmart Price |
| 4 | Best Single Bevel | Dewalt 12-inch miter saw, 15-amp, single bevel |  | Check Amazon Price Check Walmart Price |
| 5 | Best Tooth Saw Blade | Bosch Power tools GCM12SD-15 AMP; tooth saw blade |  | Check Amazon Price Check Walmart Price |
| 6 | Best Slide Miter Saw | delta power equipment corporation S26-263L Slide miter saw |  | Check Amazon Price |
| 7 | Best Versatile Miter Saw | 10-inch TACKLIFE Sliding miter saw |  | Check Amazon Price |
Top Tools lab pick: 7 Best Saw for cutting Aluminum extrusion
Best Pick
Makita XSH03Z 18 LXT Lithium-ion brushless cordless circular saw
At the very first number, we have a cordless circular saw from a potent brand in brushless motor technology. We have an 18LXT lithium-ion cordless saw that will come separately with the battery and the charger. Moreover, there is an automatic speed change technology that will help you change the speed, and the torque settings of the saw according to your work. It is a more comprehensive life tool with a longer run time and maximum power.
Quick information about this product
- Manufacturer By: Makita
- Country of Origin: Japan
- Dimensions/Weight: 7.8 x 14.02 x 10.43 inches/7 pounds
- Type of Style: Bare Tool, no battery
- Speed & Voltage: 5000 RPM & 18 Volts
- Warranty: 3-Year Limited Warranty
Product Features:
- The cordless saw has extreme protection technology that has resistance against water and dust.
- In this way, it is the best cordless saw for work in harsh areas.
- The saw motor would provide a faster cutting of aluminum extrusion with a powerful 5,000 RPM technology.
- The motor’s design is ergonomic and weighs about 7.3 lbs, so you can perform functions without tiring your hands.
- The LED gauge indication shows the battery charge level.
Pros
- 3-year limited warranty
- Battery-powered
- Cordless
Cons
- Little smaller
Best Brand
Dewalt Sliding Compound miter saw, 12-inch.
The Dewalt miter saw is the best brand of the best saw for cutting aluminum extrusion. It has a powerful 15amp and 38,00 RPM motor with durable construction and a powerful engine for flexible work.
Quick information about this product
- Manufacturer By: Dewalt
- Country of Origin: Taiwan
- Dimensions/Weight: 21 x 17 x 17 inches/56 pounds
- Type of Style: 12″ Sliding Miter Saw
- Speed & Voltage: 3800 RPM & 110 Volts
- Warranty: 3-year limited warranty
It has an efficient dust collection that will absorb about 75% of the dust during work. The miter saw has a back fence design that can cut up to a maximum extent.
The kit will include, a bevel sliding miter saw, a dust bag, a vertical material clamp, a blade wrench, and a sliding miter saw. The saw has a cam lock miter handle with a dust chute and port. It has a 12-inch double-bevel sliding miter saw.
Product features:
- The saw has a back fence design, and it can cut up to 2 X14 t 90 degrees and 2×14 at 45 degrees.
- It is a slide-type motor saw that has arbor size and 56 pounds weight.
- It can capture up to 75% of the dust collection system which will make your work faster.
- Corded electric miter saw.
Pros
- Accurate cutting saw
- Portable
- Include safety features
Cons
- The product is fantastic with a 4.9 rating, and we don’t find any con of the product.
Best Features
Genesis GMS1015LC 15-Amp 10-Inch
Its latest cutting tool is Genesis miter compound saw with laser guide feature for the next coming project. This saw has 9 miter stops. Also, it has a 15 amp motor. The compatible saw size is 10 inches which are perfect for simple projects. You can efficiently perform cutting to make different things such as picture frames, shadow molding, and so much more. There is a miter available for angled and exact cutting. Cutting guide via laser is also known for improving capacity and proper alignment.
Quick information about this product
- Manufacturer By: Richpower Industries, Inc.
- Country of Origin: China
- Dimensions/Weight: 19.5 x 16.25 x 15 inches/1 pounds
- Type of Style: Miter Saw
- Amperage Capacity & Voltage: 15 Amps & 120 Volts
- Warranty: Backed by the Genesis 2-Year Manufacturer Warranty with US-Based Customer Support
This miter compound saw arbor lock is available; while rapidly changing the blade, the safety lock is necessary. Also, the blade stops within seconds after use.
Product feature:
- 14 amp motors are installed in this cutting tool.
- Arbor lock equipped for the quick changing of blades. Also, blades stop in seconds after use.
- There is a laser cutting guide available to enhance accuracy, which provides proper alignment and accurate cutting.
- There is also a hold-down assisting clamp for easy and secure work for performing safer work operations.
Pros
- Easy to use
- Rapid blade switching option
- Safety features
- High power cutting tool
Cons
- Nothing found
Best Accuracy
Dewalt 12-inch miter saw, 15-amp, single bevel
Here we have another miter saw from a famous brand Dewalt with a single bevel, and it has a 15 amp and 4,000 Rpm motor. The miter saw has a detent plate, and the plate improves the saw’s accuracy to the maximum extent. Moreover, the miter saw has an adjustable plate with 14 positive stops. Furthermore, you can also adjust the saw’s speed setting, and it will not slip into miter detents.
Quick information about this product
- Manufacturer By: Dewalt
- Country of Origin: Taiwan
- Dimensions/Weight: 26.77 x 21.85 x 18.9 inches/42.8 pounds
- Type of Style: 12″ Single Bevel Miter Saw
- Speed: 4000 RPM
- Warranty: 3 limited warranty
The saw’s lumber capacity is 2×8 inches at 90 degrees and has a 2×6 inch dimensional lumber at 45 degrees. The fence support in the design of the machine will make the device a perfect, accurate saw. The package will include a carbide blade, a blade wrench, a dust bag, a vertical clamp, and side handles.
Product features:
- The slope of the machine can lift to 48 degrees.
- The device has a tall sliding fence for the batter’s accuracy.
- 114 positive detent stops
- 15 amp motor, with up to 4,000 RPM
- Stainless steel detent plates
- Up t 6 ½ vertical base molding
- 5 ¼ crown molding nested
- Optimal crosscut capacity
Pros
- Portable
- Flexible
- Powerful motor
Cons
- The dust absorber is not so efficient.
Best Accuaracy
Bosch Power tools GCM12SD-15 AMP, tooth saw blade
Here we have a very reliable and working efficient expensive tooth saw blade with a 15 amp motor. It is a dual glide miter saw that offers smooth cutting motion. The saw has space-saving, and you can easily store it in small places. The saw has a bosch exclusive glide system that provides precise accuracy in cutting.
Quick information about this product
- Manufacturer By: Bosch
- Country of Origin: China
- Weight: 3.2 ounces
- Type of Style: Miter Saw
- Voltage: 120 Volts
- Warranty: Limited 1 Year
The miter saw has a soft-grip handle with a dust chute, and for user comfort, it has a vacuum adapter. The level of the saw is easy to read, and it offers a large cutting capacity. For upfront control, the saw provides easy access to the user. It has a stainless steel miter scale that has roof pitch angles and marked detents.
Product features:
- Large easy to read uniform angle to provide easy adjustment
- The saw’s cutting capacity is a 14-inch horizontal capacity, and it has a 12-inch vertical capacity of cutting.
- 6 ½ inch crown capacity
- You can quickly release the fence at 90 degrees.
- For perfect support, the saw has a one-touch lock/unlock slide fence
- Vacuum adapter and dust chute
Pros
- Compact design
- Powerful
- Axial glide site
- Large cutting capacity
Cons
- The dust collection system is not so satisfactory.
Best Capability
Delta power equipment corporation S26-263L Slide miter saw
It is a sliding miter saw that has a 12-cross-cut capacity. The miter saw will meet with an ll your cutting of wood and metal projects. Ten positive stops will increase the laser cut line indicator. It is the best precise miter saw with the capability to meet all your requirements. It has a 15 amp motor that is powerful enough.
Quick information about this product
- Manufacturer By: Delta Power Equipment Corporation
- Country of Origin: USA
- Dimensions/Weight: 27.75 x 27.75 x 14.5 inches/30 pounds
- Power Source: Ac/dc
- Maximum Power & Voltage: 1800 watts & 120 Volts
- Warranty: 3 Year
The shop master saw is from Delta power equipment, and it has a 3-year warranty. The saw has a new built-in laser technology from which you can know about the precise cut. The package will include a collection bag and work clamp. It has 30 pounds weight and is easy to use.
Product features:
- It is a lightweight saw that you could quickly move from one place to another.
- There is an on-off switch that will help in more convenience.
- The saw has an electric brake that will help you to stop the saw immediately.
- The cord of the saw is out of the rear slide that will protect the blade.
- The saw has table extensions that will help in support to work for a longer time.
- There is a spindle lock that will hold the blade in case of loss and removal.
Pros
- Lightweight
- Accurate
- Spindle lock
- Table extension
Cons
- The fence is a little short
Strong And Powerful
10-inch TACKLIFE Sliding miter saw
It is a sliding compound miter saw that has a 200-watt copper motor with a powerful 15 amp. The motor will offer an efficient cutting performance with a powerful motor. The motor is strong enough to cut wood, metal, plywood, MDF, hardboard, blackboard, and wood with nails.
Quick information about this product
- Manufacturer By:
- Country of Origin:
- Dimensions/Weight:
- Type of Style:
- Maximum Power & Voltage:
- Warranty:
The saw has a sliding cutting design that will increase the cutting capacity of the blades. You can cut up to 340 mm boards. There are two different positions, and you can check the speed regulation with these two different positions. Speed 1 has 320,00 RPM which is for cutting aluminum extrusion. On the other hand, Speed 2 has 4500 RPM suitable for plastic, wood, plywood, etc.
Product features:
- The dust port of the saw can connect to the tube.
- The saw has double speed options, 4500 rpm, and 3200 rpm.
- Iron guard to ensure maximum durability
- Dust vacuum port for the absorption of all the dust
- It has a double safety switch.
- Portable handle to quickly move it from one place to another.
Pros
- Chip bag
- Portable handle
- Extensible table
Cons
- Some buyers had complaints about the finish of the saw.
Editor’s Experience
If you see you will find many saw blades out there but the saws described in the review are different. Their special features and quality help cut aluminum extrusion smoothly and perfectly. Let’s watch out for the user experience.
Makita XSH03Z 18 LXT Lithium-ion brushless cordless circular saw: I’ve been a Makita fan for some time, building up my 18v collection, so this was a no-brainer. Not to mention the price was the best I found anywhere. I had some batteries but bought a new 4Ah battery just for this saw. Good enough reason to buy a new battery, right? Can never have enough.
Dewalt Sliding Compound miter saw, 12-inch: Definitely a great saw at $350. Cuts really well and I can already tell a big difference from my last saw (Harbor Freight), which says a lot because I do not use my saw often.
Genesis GMS1015LC 15-Amp 10-Inch: I am a furniture maker and I use this saw daily. It is accurate, powerful, and has a laser (which is the reason I bought this one). I do wish the laser was more powerful. Sometimes it’s hard to see the laser, depending on how the sun is shining.
Dewalt 12 inch miter saw, 15-amp, single bevel: DeWalt does not list this model (DWS779) on their website, probably because this saw is the top-of-the-line DWS780 corded sliding compound miter saw without the DWS780’s superb XPS guide light.
Bosch Power tools GCM12SD-15 AMP, tooth saw blade: I’m not going to sugar coat it, this saw is badass. The stock blade is pretty coarse but it cut base molding well as well as 2×8’s and 3/4” plywood. The saw is super adjustable and leans to both sides for miter cuts.
delta power equipment corporation S26-263L Slide miter saw: Great saw for the money for sure. You can’t go wrong. If I had to say anything negative, it would be the torque on the handle when you touch the trigger. The saw tends to jump up due to the full power on startup. After some use, it does not become a big issue. Just something to take into account.
10-inch TACKLIFE Sliding miter saw:
Buyer Guide:
As we already mentioned, there are not all saw blades that can cut through aluminum. Here in our buyer guide of the best saw for cutting aluminum extrusion, you need to check out certain factors for making the best purchase. If you are a beginner and will buy your first metal circular, you need to consider all these things.
Weight:
The first thing that you need to check out is the weight of the saw. You need to check the weight. So pick a saw that is light enough to operate efficiently. If you select a heavy metal saw that is heavy, you will feel difficult to carry, and there is a strong chance of making wrong cuts. So always choose a saw that is easy on your arms.
In my opinion, you can pick a metal saw that has a weight range between 10 to 15 lbs. These lightweight saws will help you to make precise cuts and edges easily. Moreover, with this weight, you can also operate the one-hand operation.
Blade:
The other thing that will determine the efficiency of your work is the blade. The size of the blade should be according to your work requirements. For small jobs, you can pick a small size blade. However, heavy-duty blade size should also be more extensive. Furthermore, choosing a blade that requires less maintenance requires less cleaning and sharpening process.
Moreover, as you find the best saw for cutting aluminum extrusion, you will pick a versatile blade. A blade that can easily cut different kinds of materials is suitable for wood, metals, and other materials.
Moreover, also check for the easy installation and uninstallation process of the blade. The reason is, no matter how high quality the blade you have, it requires sharpening. So the process of taking it off and installing it should be easy.
Power:
A cutting blade saw should be powerful enough to cut all metal and can make precise edges. So pick a motor power capacity with enough torque and speed to perform all its functions with accuracy. The ideal RPM is around 25,00 RPM to 35,00 RPM. So pick a saw that has this power range.
Moreover, for speed, it is always good to pick a saw that offers multiple speed options. The numerous speed options will allow you to perform different kinds of work while changing the speed.
Grip:
The other thing that matters for the best aluminum cutting saw is the grip. For the best grip, you need to pick a saw with an ergonomic design. The handle’s safe grip will not determine your metal cuts’ precision and be suitable for safety purposes. So make sure the material of the grip is not slippery and not hard to touch for work.
Warranty and price:
The other thing that you need to check is the warranty and price of the saw. In my option, it will be useful to pick a saw that offers almost a 3-year limited warranty. A more extended warranty determines the reliability and durability of the product.
I think you can get a good quality cutting saw for the price between $200 to $400. Some trustworthy brands have expensive saws also. However, you need to go with your budget and the kind of work you want to perform with the metal cutting saw.
FAQs:
What is the best saw blade for cutting aluminum?
The best saw for cutting aluminum is a saw that is primarily for the cutting of non-ferrous metals. There is a difference in the blades of saws for cutting all kinds of materials. The non-ferrous materials cutting blades will come with a negative hook angle and a triple chip grind. Moreover, for cutting aluminum, there will be a particular aluminum carbide grade.
What saw will cut through aluminum?
Any saw that has carbide-tipped blades can cut through aluminum. Moreover, a cut saw for the cut through the aluminum can be a wood-cutting saw with versatility.
What is the best tool for cutting aluminum?
A tip snip is best for cutting aluminum material. Moreover, any best saw for cutting aluminum can also cut through aluminum
How do you cut aluminum cleanly?
If you want to cut aluminum without scratches, you can apply duct tape and coat it at the pa’s bottom. You can place it with duct tape. This trick will help you to cut through aluminum cleanly without leaving any scratches.
Can I use a hacksaw to cut aluminum?
Yes, you can use a hack saw for the cutting of the aluminum. The 3 2 blades of the hacksaw can cut through aluminum and brass. The hacksaw will work as a crosscut saw.
Can you use a Dremel to cut aluminum?
A Dremel is a powerful and efficient tool for cutting different kinds of equipment. Moreover, a Dremel can easily cut aluminum. Besides aluminum, the Dremel can also be used for cutting various types of materials. Overall, Dremel is a versatile and useful tool for cutting different kinds of materials
Does Home Depot cut aluminum?
No home depots are not reliable for cutting aluminum. Moreover, they are not qualified for the cutting of aluminum.
Can a carbide blade cut aluminum?
Yes, a carbide blade can cut aluminum. A blade with tripled carbide is for the cutting of aluminum material.
Will a diamond blade cut aluminum?
For cutting faster and more precisely, a diamond blade is best for aluminum. Diamond blades are super durable and perform efficient work for the cutting of aluminum. So yes, a diamond blade can cut aluminum and other non-ferrous metals.
Conclusion:
Today we discuss all the cutting saws that are for the cutting of aluminum. Not all blades come with the versatility to cut metal and wood at the same time. So if you want the best saw for cutting aluminum extrusion, you need to pick a saw with versatility.
Moreover, we also discuss some other factors that will make you pick the right saw for you. So if you are a beginner, our complete guidelines will help you choose the best cutting saw for your work. No, grab your favorite one and enjoy your working time with a reliable tool.
Also Read: Best Miter and Jigsaw Blade for Vinyl Plank Flooring
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